Key Details
- Max.cutting length: 2800mm
- High speed
- Two-finger clamp
- Machine size：6060*5240*2060mm
Air-Floating Loading System
- 4-Piece Air-Floating Table: Features four heavy-duty air tables that create a high-pressure cushion of air, allowing massive panels to float effortlessly across the surface.
- Anti-Scratch Panel Protection: Eliminates direct friction between the workpiece and the table, completely preventing surface scratching and ensuring fluid, weightless material movement.
- Heavy-Capacity Industrial Design: Specifically engineered to accommodate large-scale, heavy wood panels with an expansive maximum cutting capacity of up to 3800mm.
Heavy-Duty Main Steel Frame
- Stress-Relief Heat Treatment: Following the initial welding process, the massive structural frame is aged for one month and then undergoes a specialized thermal heat-treatment cycle to entirely eliminate residual internal stresses.
- Microcrystalline Restructuring: The heat treatment strategically alters the internal crystal structure of the steel, significantly enhancing the material’s structural density, rigidity, and overall base stability.
- 6-Month Natural Seasoning: After thermal processing, the frame undergoes an extended 6-month natural stabilization period to guarantee the steel is completely settled and inert before finalizing.
- High-Precision Center Machining: Once fully stabilized, the seasoned frame is transferred to an advanced multi-axis machining center for final precision milling, ensuring lifelong structural geometry and perfect alignment.
Industrial PC Control System
- User-Friendly & Reliable Operation: Engineered for intuitive, straightforward control, providing operators with a safe, highly stable, and reliable command interface for daily production.
- Smart Troubleshooting & Guidance: Features a comprehensive built-in system helper that delivers real-time operational hints, clear error prompts, and detailed troubleshooting guides to minimize downtime.
- Dynamic Cutting Plan Management: Allows operators to manually edit cutting patterns directly on the screen, run full 3D visual simulations, or execute complex cutting plans with precision.
- Factory Automation & Barcode Integration: Offers open compatibility to seamlessly connect with barcode management applications and advanced factory automation software, driving an integrated Industry 4.0 workflow.
Heavy-Duty Pneumatic Clamping System
- Industry-Leading Two-Finger Design: Utilizes a premium two-finger clamping architecture driven by powerful pneumatic air cylinders to grip panels with rigid, unyielding holding force.
- Pre-Feeding Roller Alignment: Passes material through an integrated roller conveyor system prior to feeding, aligning the panel perfectly to guarantee strict cutting accuracy while entirely protecting delicate surfaces from scratches.
High-Efficiency Saw Carriage Drive System
- 2kW High-Performance Servo Motor: Driven by a powerful 2kW servo motor that delivers precise positioning, rapid acceleration, and highly responsive speed control for the saw carriage.
- Dual-Reducer Mechanical Optimization: Integrates a heavy-duty saw carriage power reducer alongside a robust gear reducer to maximize torque transfer, minimizing mechanical vibration during intensive cuts.
- Three-Phase Asynchronous Support: Utilizes a reliable three-phase asynchronous motor configuration to handle heavy continuous workloads, guaranteeing exceptional stability and uniform cutting speeds across all material densities.
Precision Dual-Blade Saw Carriage
- Independent Blade Actuation: The main saw and scoring saw feature independent lifting and lowering mechanisms, preventing tear-out and ensuring perfectly clean edges on double-laminated panels.
- Smart Stroke Positioning: Automatically adjusts and optimizes the saw carriage travel distance based on the specific thickness and width of the material stack, minimizing cycle times.
- High-Power 18.5kW Main Motor: Equipped with a heavy-duty 18.5kW standard main saw motor, delivering massive cutting torque to effortlessly slice through dense timbers and thick multi-panel books.
- Fast-Change Blade System: Engineered for rapid, tool-less saw blade replacement, significantly reducing machine downtime and lowering physical strain on operators.
Heavy-Duty Roller Conveyor System
- Frictionless Material Movement: Features heavy-duty, smooth-rolling conveyors that assist in effortlessly gliding panels across the production floor, making even the heaviest wood stacks easy to maneuver.
- Advanced Surface Protection: Eliminates direct dragging friction, completely safeguarding sensitive or high-gloss panel surfaces against scratching, scuffing, and micro-abrasions.
- Ergonomic Workflow Efficiency: Minimizes physical operator strain during loading and unloading phases, streamlining material handling transitions between processing stations.
Smart Saw Carriage Lifting Mechanism
- High-Torque 18.5kW Motor: Powered by a robust 18.5kW motor that spins the main saw shaft at a high speed of 4,000 RPM, delivering clean, splinter-free cuts even through dense materials.
- Precision Reducer Adjustment: Features an advanced precision reducer that automatically adjusts the blade height to match the exact thickness of the panel stack, ensuring the optimal cutting angle at all times.
- Fast, Stable, & Flexible Operation: Combines high-speed positioning with rigid mechanical stability, allowing the system to adapt instantly to varying material dimensions without sacrificing cutting quality.
Upgraded Air-Floating Cutting Bench
- High-Pressure Air Cushion: Features a specialized air-floating bead surface that creates a smooth cushion of air, allowing heavy boards to glide effortlessly while completely preventing surface scratches.
- Deformation-Resistant Narrow Profile: Engineered with an upgraded, compact bed design that is significantly narrower than traditional benches, drastically reducing structural sagging, sinking, or long-term warping.
- Anti-Chipping Edge Protection: The rigid, close-proximity support of the narrow bench eliminates panel vibration at the cut line, ensuring crisp, flawless edges without bursting or chipping.
Optional Intelligent Side Aligner Device
- Lateral Panel Stabilization: Securely clamps and fixes the width side of the material stack, completely preventing panels from shifting, pivoting, or shaking during active sawing cycles.
- Guaranteed Dimensional Precision: Locks the workpiece flush against the alignment fence to ensure absolute squareness and flawless cross-cut or rip-cut width accuracy.
- Proportional Pressure Control: Allows operators to adjust clamping pressure based on the specific thickness, weight, and material density of the substrate, preventing surface crushing on soft boards while providing rigid hold-down for heavy stacks.
Optional Advanced Cutting Optimization Software
- Automated Yield Calculations: Features an intelligent mathematical layout engine that calculates the most efficient cutting patterns automatically, maximizing material yield from every sheet.
- Dynamic Pattern Layout: Instantly generates optimized visual cutting maps, reducing complex nested setups into highly organized, rapid-execute patterns for the machine control system.
- Integrated Remnant Management: Automatically tracks, catalogs, and labels offcuts and leftover panel pieces, storing them in a digital inventory for seamless reuse in future production runs.
- High-ROI Productivity Boost: Drastically lowers raw material waste, slashes production planning times, and reduces overhead costs to significantly drive up total panel utilization and profitability.
Technical Specifications
| Max. cutting length | 2800mm | Saw carrier driving motor power | 2kw ( AC Sevro ) |
| Max. cutting thickness | 120mm | Automatic feeding motor | 2kw ( AC Sevro ) |
| Main saw blade | Φ380mm(option450mm) | High-pressure blower motor | 3kw+2.2kw |
| Main saw shaft diameter | Φ75mm | Side aligner motor | 0.25kw |
| Main saw shaft rotation speed | 4000rpm | Total power | 30.15kw |
| Scoring saw blade diameter | Φ200mm | Automatic Feeding speed | 85m/min |
| Scoring saw shaft diameter | Φ50 | Air pressure | 5-7kg/cm² |
| Scoring saw shaft rotation speed | 5200rpm | Worktable height | 980mm |
| Saw carriage forward speed | 0-100m/min | Net weight | 6300kg |
| Saw carriage backward speed | 0-120m/min | Machine size | 7060*6040*2060mm |
| Main saw motor power | 18.5kw | Air floating table quantity | 3 |
| scoring saw motor power | 2.2kw |
